📞 713-660-9387 ✉️ info@wetsai.com 📍 Houston, TX 77064
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Industrial Automation
PLC Control Panel Solutions

Precision Automation
Built for Industry.

WETS AI designs and builds fully custom PLC control panels for industrial systems including manufacturing, pump stations, process automation, and more. Every panel is engineered from scratch, tested before deployment, and backed by decades of expertise.

Our Services Contact Us
100%
Custom-Built Panels
8,000
Sq. Ft. Facility
30+
Yrs Engineer Experience
Houston
TX Based
Allen-Bradley
Micro850 Platform
Siemens
SIMATIC Platform
100%
Custom Engineered
30+
Years of Engineering Experience

What We Do

WETS AI is a professional engineering company specializing in PLC automation and custom control panel solutions across a wide range of industries.

We specialize in designing and building custom PLC control panels for industrial applications including pump stations, manufacturing, and process automation. Every panel is built from scratch to fit the exact needs of the project. No templates, no shortcuts.

Our engineers bring 30+ years of hands-on automation experience. We design, fabricate, wire, program, and test every panel in our 8,000 sq. ft. Houston facility before it ever reaches your job site.

Learn More About Us
⚙️

Custom Panel Design

Every panel is engineered specifically for your system with no templates and no shortcuts.

🔬

Pre-Installation Testing

Every panel is fully tested in our facility before delivery, including fault condition simulation.

Core Services

What We Offer

From design to deployment, we handle the full lifecycle of your control panel project.

01

Custom PLC Design

Every panel is engineered from scratch using your exact system specifications. No generic solutions.

02

Engineering Design

Full engineering design documentation, including control narrative and process objectives, is included with every project.

03

Panel Fabrication

Built in our Houston facility using industry-standard components and wiring practices.

04

Testing & Verification

Thorough testing before shipment, including fault simulation, so your system works from day one.

05

System Integration

We integrate with your pumps, motors, sensors, valves, and SCADA systems seamlessly.

06

Safety & Alarm Systems

Panels monitor for high pressure, overheating, and equipment failures automatically.

Ready to Automate Your Facility?

Our engineers are ready to design the perfect control panel solution for your industrial system.

Request a Quote
About WETS AI
Who We Are

About WETS AI

A growing PLC automation company building custom industrial control panels with precision engineering and hands-on expertise.

30+
Years Experience
8,000
Sq. Ft. Facility
100%
Custom-Built
Houston
TX Based

Who We Are

WETS AI is a professional engineering firm specializing in custom PLC control panel design and fabrication across a wide range of industries.

Rather than relying on outside automation contractors, we engineer, build, wire, program, and test every panel ourselves. This gives clients better performance, faster turnaround, and full accountability. Our panels serve industries including pump stations, manufacturing facilities, and industrial process automation.

We build hands-on experience through active projects, giving our team real-world knowledge on live industrial systems as we continue to grow.

Our 8,000 sq. ft. facility in Houston, TX is equipped for full panel fabrication, testing, and system integration.

🏭 Houston Based

WETS AI operates out of our 8,000 sq. ft. facility in Houston, TX. The facility is fully equipped for PLC panel fabrication, wiring, integration, and pre-deployment testing.

📍 Location

8614 Fairbanks N Houston Rd
Houston, TX 77064

🏗️ Facility

8,000 sq. ft. warehouse equipped for fabrication, testing, and assembly

👷 Experience

Engineers with 30+ years of industry expertise in PLC and automation

🤝 Accountability

We engineer, build, and test every panel in-house full ownership from design to delivery

Our Team
How We Work

Our Engineering Process

Every WETS AI project follows a rigorous, step-by-step engineering process designed to deliver reliable automation on time and on spec.

1

Project Review

We start by understanding your system the process, equipment, and automation goals. Every project is different and we treat it that way.

2

Custom Panel Design

Our engineers design the control panel from scratch based on your exact specifications. We select the right PLC platform, design the control logic, and lay out the full panel architecture.

3

Engineering Design

We produce complete engineering design documentation, including the control narrative and process objectives, so every aspect of the system is clearly defined before fabrication begins.

4

Fabrication & Wiring

The panel is built in our Houston facility wired, labeled, and organized inside a secure enclosure to industry standards.

5

Testing & Verification

Before any panel leaves our facility, it is fully tested in a controlled environment including real-world fault simulations to confirm reliable performance before installation.

6

Delivery & Support

We deliver a tested, documented panel ready for installation. Our team is available for questions, commissioning support, and future modifications.

Motor Operated Valves

What Drives Us

Quality Standard
🎯

Vision

Deliver reliable, precision-engineered automation solutions that meet the highest safety and quality standards for every client.

🤝

Mission

Automate the process to achieve the desired goal with minimum human interface, meeting the safety and quality requirements.

🔒

Integrity

We say what we do and do what we say. Every project is handled with full accountability and transparency.

💡

Innovation

We actively explore AI integration with PLC systems to build smarter, more advanced automation solutions for tomorrow.

Ready to Work With Us?

Tell us about your project and our engineers will get back to you promptly.

Get In Touch
Home › What Is a PLC?

What Is a PLC Control Panel?

Understanding the technology behind industrial automation and why it matters for industrial systems.

The Basics: What Is a PLC?

A PLC (Programmable Logic Controller) is an industrial computer designed to control machinery and automated processes in real time. Unlike a standard computer, a PLC is built specifically for industrial environments it can withstand vibration, heat, dust, and electrical noise while reliably controlling equipment around the clock.

PLCs receive signals from sensors and field devices, process that information using programmed logic, and then send commands to control outputs like pumps, motors, valves, and alarms. This happens automatically, without constant human input.

Think of a PLC as the "brain" of an industrial system. It watches, thinks, and acts keeping your process running safely and efficiently 24/7.

💡 Simple Example

If a tank level drops below the required setpoint, the PLC detects this through a level sensor (input), runs its logic, and automatically starts a pump (output) to bring the level back up. Once the target is reached, it shuts the pump off all without anyone touching a button.

⚡ PLC vs. Traditional Control

Before PLCs, industrial systems relied on hundreds of physical relays, timers, and switches hardwired together. PLCs replaced all of that with a single programmable device, making systems far more reliable, flexible, and easier to modify.

How It Works

How a PLC Control Panel Works

Every PLC control panel follows the same fundamental cycle reading inputs, processing logic, and controlling outputs.

01

Inputs System Functions & Targets

The PLC receives real-time signals from field instruments flow, pressure, temperature, and level and understands the system targets. It then evaluates safety conditions and failure modes to determine the correct response. When the control panel detects a fault, Layer of Protection Analysis (LOPA) principles guide how multiple independent protection layers are applied to prevent escalation.

02

Processing Running the Logic

The PLC continuously runs its programmed logic, checking sensor values, comparing them against setpoints, and deciding what actions to take. This happens hundreds of times per second.

03

Outputs Control & Operator Interface

The PLC sends commands to output devices and feeds data into SCADA integration for system-wide visibility. The operator interface displays critical process parameters, showing what the important values are and what should change, enabling informed decisions and real-time process adjustments.

What's Inside

What Is Inside a Control Panel?

A PLC control panel is a secure enclosure that houses all the electrical and automation equipment needed to run your system. Every panel undergoes a FAT (Factory Acceptance Test), fully tested at our facility before shipment, and a SAT (Site Acceptance Test), verified on-site after installation, to confirm reliable performance in real operating conditions.

🧠

PLC (the brain)

The Programmable Logic Controller runs the control program and coordinates everything else in the panel.

⚡

Power Supplies

Convert incoming electrical power to the correct voltages needed by the PLC and control components.

🔌

Input/Output Modules

The interface between the PLC and the real world connecting field instruments, switches, pumps, motors, and motor operated valves.

🛡️

Circuit Breakers & Fuses

Protect the panel and connected equipment from electrical faults, overloads, and short circuits.

🔁

Relays & Contactors

Switch high-power equipment on and off safely under the direction of the PLC's low-voltage control signals.

📡

Communication Modules

Allow the panel to connect to SCADA systems, HMIs, and remote monitoring platforms for visibility and control.

Why It Matters

Why Are PLC Control Panels Needed?

🔒 Safety

PLCs constantly monitor your system for dangerous conditions high pressure, overheating, and equipment failures. When something goes wrong, the PLC automatically shuts down equipment, triggers alarms, and alerts operators to prevent damage and protect people.

⚡ Efficiency

Manual control of an industrial system requires constant human attention. A PLC automates routine operations such as starting pumps, adjusting flow rates, and managing process variables, freeing up operators to focus on higher-value tasks and reducing labor costs.

📊 Consistency

PLCs execute the same logic the same way every time no human error, no fatigue, no missed steps. This results in more consistent process quality, more reliable equipment performance, and fewer unplanned shutdowns.

📋 Regulatory Compliance

Industrial systems are subject to strict regulatory requirements. PLC control systems can be programmed to enforce compliance automatically maintaining required process parameters, logging operational data, and triggering alerts if values fall out of range.

🔧 Flexibility

Unlike hardwired relay systems, PLC programs can be modified when your process changes. Adding a new pump, changing a setpoint, or modifying control logic can often be done in software without rewiring the entire panel.

📡 Remote Monitoring

Modern PLC panels can be integrated with SCADA systems and remote monitoring platforms, giving operators visibility into their facility from anywhere, enabling faster response times and better decision-making.

Our Platforms

PLC Platforms We Use

🔷

Allen-Bradley Micro850

A reliable, scalable PLC platform by Rockwell Automation trusted across industrial automation for its robust performance, flexible I/O, and ease of programming. It is ideal for pump station control, process automation, and multi-point monitoring applications.

🔶

Siemens SIMATIC

World-class PLC technology from Siemens known for precision, reliability, and seamless integration with complex industrial systems. The SIMATIC platform is widely used in large-scale industrial facilities, offering advanced process control, communication, and safety capabilities.

Want a Custom PLC Panel for Your Facility?

Our engineers will design the right automation solution for your industrial system.

Talk to an Engineer
Home › Services

Our Services

Custom PLC automation solutions designed for industrial applications from design through deployment.

What We Offer

Core Services

⚙️

Custom PLC Panel Design

Engineered from scratch using your system's exact specifications. Every panel is purpose-built for your application with no generic solutions.

Control Panel
📐

Engineering Design

Complete engineering design documentation, including control narrative and process objectives, is included with every project for installation and maintenance.

Engineering Blueprints
🏗️

Panel Fabrication

Built in our 8,000 sq. ft. Houston facility using industry-standard wiring practices and enclosures.

Panel Fabrication
✅

Testing & Verification

Thorough pre-shipment testing, including fault condition simulation, so your panel works reliably from day one.

Panel Testing
🔗

System Integration

Seamless integration with your existing pumps, motors, sensors, motor operated valves, and SCADA systems.

Pump Station
🛡️

Safety & Alarm Logic

Automatic monitoring for high pressure, overheating, and equipment failures with alarm outputs and auto-shutdown.

Safety & Alarm Logic

Have a Project in Mind?

Tell us about your system and we'll design the right solution for it.

Request a Quote
Home › Gallery

Project Gallery

Photos of our control panels, fabrication facility, and completed industrial installations.

Our Work

Control Panels & Installations

Below are examples of our control panel builds and completed industrial projects. Add your own photos to this gallery to showcase your work to clients.

Custom PLC Control Panel
Custom PLC Control Panel
Full panel build — Manville Project
Siemens HMI Operator Interface
Siemens HMI Operator Interface
Fayette WSC Swiss Project — live system
MUD 238 Control Panel
MUD 238 Control Panel
On-site panel installation with alarm indicator
HMI Live Process Screen
HMI Live Process Screen
Manville Project — Weintek touchscreen interface
Wiring Detail
Wiring Detail
Manville Project — terminal blocks and I/O modules
Operator Panel
Operator Panel
Fayette WSC Swiss — status lights and controls
Completed Site Installation
Completed Site Installation
Manville Project — full system with filters and tanks
MUD 238 — Motor Operated Valves
Motor Operated Valves
MUD 238 Project — completed installation

Want to See More?

Contact us to discuss your project and learn more about our completed installations.

Contact Us
Home › Contact Us

Contact Us

Have a project or question? Our engineers are ready to help.

Get In Touch

📍
Address
8614 Fairbanks N Houston Rd
Houston, TX 77064
📞
Phone
713-660-9387
713-409-3366
✉️
Email
info@wetsai.com
🕐
Hours
Mon – Fri: 8:00 AM – 5:00 PM

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